Corrosion is one of the biggest problems in pipes. It could damage pipes by causing breakdowns, leakage, and expensive repairs. To avoid this, industries worldwide use various methods to protect their pipes from corrosion. One such efficient process is the cement mortar lining process. Such a simple and efficient process is employed to protect pipes from rust, wear, and chemical and water damage. We can explain the cement mortar lining process, its benefits, and why Tabteen CPT is the best option for obtaining this precious service.
What is cement mortar lining?
Cement mortar lining is used to resist corrosion of the pipes by water, chemicals, or gas. Cement is lined inside the pipe as a coating to extend its life. It’s a affordable process and can be applied to steel, cast iron, and ductile iron pipes.
Cement mortar lining process in Tabteen CPT:
The cement mortar lining is a step-by-step process so that the coating is properly done and adheres well to the pipe. The general description of the cement mortar lining process is provided below:
Pipe Cleaning: The pipe is cleaned out properly to get rid of any dirt, rust, and debris so that the cement adheres well. For cleaning, high-pressure water jets or sandblasting is generally done.
Surface Preparation: The inner surface of the pipe is surface-prepared with abrasive material or grit blasting to ensure easy adhesion of the cement. It is done in such a way as to allow a firm and permanent adhesive force between the pipe and cement.
Placing the cement mortar lining: The ready cement is poured or sprayed evenly within the pipe. Equipment is specifically designed to make the cement coating even throughout the entire pipe length.
Curing: Once the cement is applied, it should be allowed to cure, harden, and adhere tightly to the pipe. Ample curing time should be allowed to make sure the cement mortar lining is fully effective.
Quality Control: After the cement mortar lining has solidified, the pipe is checked for the absence of fissures or cracks. The level of thickness for the cement covering is also ensured to be as high as can be expected under industry standards.
Cement and Additives Mixture: Cement is mixed with additives with the goal of ensuring that it can perform at full capability in spiteful conditions. This adds long-lasting performance and durability for the cement used as a corrosion inhibitor.
Pros of cement mortar lining:
Cement mortar lining is advantageous for various industries that use pipes to transport water, chemicals, oil, or gas. Some of the major advantages are:
Corrosion Resistance: The biggest benefit of cement mortar lining is that it protects pipes from corrosion. Corrosion and rust would make pipes weak, and they would not work efficiently, and serious problems would arise. cement mortar lining spares the pipe from this, and it prolongs the life of the pipe while maintaining the pipe in proper working condition for many years.
Economical: cement mortar lining is economical to use as a pipe lining method. Damaged pipes are costly to replace or fix relative to the use of cement mortar lining. cement mortar lining also eliminates the maintenance cost from time to time, hence enabling companies to save money in the long run.
Strength: cement mortar lining makes the pipes stronger. cement mortar lining shields the pipe from internal and external forces like pressure variation, water pressure, or mechanical deformation. With added strength, the pipes will be more durable.
Environmental Advantages: Cement is a natural substance, and thus using cement for pipe protection would be an eco-friendly measure. Cement is harmless compared to protective coatings that consist of lethal chemicals. Cement is harmless and does not pollute the environment.
Why Tabteen CPT for cement mortar lining?
It is highly essential to select a suitable company for preparing pipes corrosion-free, and Tabteen CPT has been an expert in this field for decades to offer quality cement mortar lining services. Our professionals work with quality materials and procedures to deliver maximum output.
Tabteen CPT is your best choice partner for cement mortar lining because of the following:
• Professionalism
• Quality Materials
• Satisfaction Guarantee
• On-Time Service
Conclusion:
Cement mortar lining is an excellent and affordable pipe corrosion prevention technique. It is applied in extending the lifespan of the pipes, strengthening them, and enabling protection of water or chemicals while in transit. To ensure your pipes are not exposed to corrosion or any kind of damage, Tabteen CPT has you covered. At Tabteen CPT, our professional team can help you find the best service providers in the cement mortar lining process based on your goals. Let’s contact us today for a consultation and help you extend the life of your pipes.
